Quality assessment and structural health monitoring of CNT reinforced CFRP and Ti6Al4V multi-material joints

Abstract

Hybrid multi-material joints of titanium alloy (Ti6Al4V) bonded to carbon fibre reinforced polymer (CFRP) are really interesting for lightweight high-performance structures, i.e., aeronautical and marine applications. Co-bonding technique, in which the joining takes place at the same time as the manufacturing of the CFRP, could be a great solution for easy manufacturing fibre metal laminate (FML) and complex structures, or a time saving process. One of the biggest challenges in this type of multi-material structures is to be able to confirm the structural health in service. The present work deals with the use, as matrix, of an epoxy resin reinforced with multiwalled carbon nanotubes (MWCNT) for manufacturing of Ti-CFRP joints by co-bonding. The aim is the structural health monitoring (SHM) of these hybrid structures, enhancing their mechanical properties. The obtained results show an improvement of more than 140% in fracture resistance of the multi-material joints with optimal surface preparation, by incorporating CNT. Furthermore, electrical monitoring makes it possible to discern the quality of the manufactured joints, increasing their reliability and performance. Besides, the ability to localize crack propagation and stresses prior to joint failure has been confirmed, so CNT addition results in a powerful tool for SHM multi-material joints.